A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. a first mounting block fixedly mounted to said base plate adjacent one end thereof; a second mounting block on said base plate adjustable longitudinally with respect to said first mounting block. Smith Stair Systems offers a complete line of stairway installation tools designed specifically for stair installers to strengthen and speed up installations. I … Give us a call for more information or for questions regarding your stair and balustrade design, components or installation. 4 with the aligning pin 88 thereof inserted in the last drilled hole 107. Still another object of the invention is to provide a stair rail drilling jig as described which can easily be set up and used by relatively inexperienced workers. As will be noted in FIG. A timber jig suitable for 50mmm EZIRAIL (either full round or … I then cut a slot in the middle of both using the table saw. The balusters are 1 1/4" square, too small for my biscuit joiner. #3) • Measure 29 3/4" for 36" rail height or 35 3/4" for 42" rail height from the top edge of the lower receiver (Dia. Copyright © 2020 WoodStairs.com - Stair Parts & Supplies. Rotatably adjustable drill guides with bushings are provided on the first and second blocks to permit adjustment of the guides to a predetermined angle to the base plate. Designer Rail Drilling Jig for Stainless Fittings Plastic IF130X Material : Plastic Shipping Costs To find out what the cost of shipping will be, add the items to the shopping cart, then go … The next two holes can then be drilled, and in FIG. Successive sets of holes are drilled in the same manner, the jig being moved up the rail and reclamped for the drilling of each pair of holes with the aligning pin always being inserted in the last drilled hole before the jig is again clamped to the rail. Cable runs are spaced 3″ on-center for either a 36″ or 42″ height railing system. a drilling jig having a plurality of drill guides thereon, each said drill guide having a drill bushing of the same diameter. (Dia. The jig kit further includes a set of aligning pins sized to match the drill bits, the pins having a common shank size to fit the third block aligning pin guide. RailEasy™ Drilling Template. A first block 30 is fixedly secured at one end of the base plate 26 by countersunk screw 32 extending through the surface 28. Get Price Free Sample Contact. The baluster holes are laid out on the bottom side of the handrail, Bore Buster® is attached to the handrail, adjusted to the correct pitch and then each hole can then be then drilled, automatically centered and to the correct pitch. Since the drill guide means are identical in each of the blocks 30 and 34, the same identifying numerals will be used with respect to each block drill guide means. Each end is cut to the angle needed for the stairs. The slot is the same width as the bolts used to hold the two pieces together. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. Select from many tools for tread & riser layout, marking and installing balusters, and drilling and installing handrails. It will definitely save you money if you use it more than once or twice. First to all customers with purchases over $2500.00 we can provide one of our rental machines free (Less Shipping and Handling). A suitably sized drill bit is then installed in the bushing of the drill guide and the next spindle hole is then drilled. 3.0 out of 5 stars 1. 3 is an enlarged side elevational view partly in section showing the jig of FIGS. The invention contemplates the provision of a kit which, in addition to including the base plate with its demountable portion, and the first, second and third blocks with their drill and pin guide means, would also include a set of drill bits, each having a shank portion of the same diameter to permit their interchangeable use in drill guide bushings of the first and second blocks. The jig is preferably part of a kit which includes a set of drill bits of various sizes, each bit having an elongated shank of the same diameter adapted to fit the bushings of the drill guides. Both the first and second blocks include drill guide means thereon including a selectively adjustable cylindrical drill guide member which is selectively rotatably adjustable within a cylindrical cavity of the block. Following the drilling of the first two holes, the jig is removed from the rail and the demountable base plate portion 26a is reattached by means of the pins 98 and screw 100. The drill bit ends 76a, 76b and 76c are of reduced diameter of a size suitable for attachment to an electric drill chuck 78 as shown in FIG. I did some trigonomerty to determine that I needed to drill some 20 degree holes into my base. We have two programs involving the Bore Buster ®. Has a little wiggle in it, but if you have to be absolutely precise then cough up all that money for a drill press. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. Talk about a transformation from ’90s to modern! The installation of stair rails is an intricate and time consuming process which normally requires the skills of an experienced finish carpenter. Why does it say in the description that it is “For Commercial Use” ? The aligning pin 88 includes a shank portion 94 adapted to slideably fit within the bore 86 of the guide member 82, and a tip portion 96 of a diameter substantially equal to that of one of the holes drilled into the stair rail. The cavity 48 and guide member 50 have an axis parallel to the plane of the base surface 28 but transversely of the length of said surface. The details of the jig 22 are most readily understood by reference to FIG. For utilization of the jig for a staircase employing three or four rails to the step, additional adjustable blocks with drill guides could be mounted on an extended base plate in the same manner as that employed for block 34. $103.95 $ 103. FIG. Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. A first block is fixedly mounted to the base plate and a second block is moveably mounted on the plate with means being provided to lock the second block in a predetermined spacing from the first block. The present invention is an improvement on my earlier patented stair rail spindle hole jig and comprises a base plate having a planar surface for engagement with the underside of a stair rail. Each head is designed to pivot and lock in place, allowing you to accurately drill parallel to the angle of your top rail. It is lightweight and extremely tough and fits most handrail profiles. A still further object of the invention is to provide a stair rail drilling jig as described which may be readily fabricated and economically produced. Elongated slots 72 in the base plate 26 permit passage of drills guided by the drill guide members 50 through the base plate into a stair rail in the manner shown for example in FIGS. means for securing said second block in a desired position on said base plate. Rail Jig - Baluster Connector Installation Tool - The Deck Store You should be using a brad point or auger type bit so if you can use a short section of 4x4 for a jig. Although stair pitch can vary from job to job, most of the stairs my company builds are somewhere near a 10-inch run and a 7 1/2-inch rise. While it is possible to drill the holes correc… For customers with a large project, multiple projects or any stair builder, the Bore Buster is well worth the $1200.00 price tag to purchase this. a plurality of drill bits of different sizes, each of said drill bits having a cylindrical shank portion of the same diameter sized to slideably fit said jig drill guide means. #1) • Center clip on post and secure with (2) - #8x3/4" self-drilling screws. We have exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® Screws, accessories, and even professional pocket-hole joinery machines. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. The blocks 30 and 34 each include drill guide means therein which are angularly adjustable to accommodate the angle of inclination of the stair rail. Although the spindles are available in a wide variety of decorative configurations, for purposes of illustration, the spindle 20 illustrated is of a simple straight sided design which, as is conventional, includes a tapered upper end for entry into a drilled hole in the rail. Stair Rail Drilling Guide HomeSteady. 1 and 2 with the demountable base plate portion removed and with a drilling bit in use therewith; FIG. For this purpose, the present rail drilling jig generally designated 22 illustrated in FIG. If you're looking for an unbeatable range of professional quality routing jigs trust Trend Direct UK to bring you a huge variety of top of the line equipment so you always get the best tools for the job. A Simple Iron Baluster Installation Guide for Staircases. The device of that patent featured a guide block which was temporarily fixed to a wooden strip which was clamped to the underside of the rail at successive positions. Indoor stair railings cable Sep 26, 2017 Before installing balusters or attempting to drill into a stair rail, measure you can use a jig with a pitch block, which clamps onto the railing and. I needed to drill some angled holes for my wooden dummy. Where would you normally use it ? A jig can be made for the stair rail using a similar method. 1 thereof, a staircase generally designated 10 includes a plurality of steps 12 and risers 14 above which is disposed a rail or banister 16 supported at its lower end by a knule post 18 on the lowermost step. Cordless Drill Guide Tall. 1 is in its operative position clamped to the underside of the rail 16 by a pair of clamps 24. To drill the ends of the EZIRAIL straight rail when a bend or end cap needs to be added. Although the rail, supporting spindles and end posts are conventionally fabricated away from the construction site, the spindle holes in the underside of the rail must be drilled at the construction site to ensure the perpendicularity of the spindles. I could have used dowels or those two sided stair baluster screws. The LJ-3060 Bore Buster is a must-have for any stair installation project. 1. By George Enterprises, Inc. (Pleasant Valley, PA), 144/106, 408/72B, 408/88, 408/97, 408/103, 408/72R, 408/72B, 408/115R, 408/115B, 408/87-89, 408/97, 408/103, 408/110-112, 33/628, 33/636, 33/638, 33/640-642, 144/104, 144/106, BY-GEORGE ENTERPRISES, INC. (COOPERSBURG,, PA, US), Click for automatic bibliography The drill guide means, generally designated 46, includes a cylindrical cavity 48 in each block within which a cylindrical drill guide member 50 is adjustably disposed. A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. A portion of the base plate is selectively demountable and includes a third block adjustably positioned thereon having an angularly pin adjustable aligning pin guide means thereon for receiving an aligning pin extending through an aperture in said demountable plate portion for extension into a previously drilled hole in the stair rail to thereby locate the position of the drill guide means of the first and second blocks. 1; FIG. 7, such a kit is shown wherein an aligning pin 88a is of a size corresponding to the drill bit 72a, aligning pin 88b corresponds in size to drill bit 72b, and aligning pin 88c corresponds in size to drill bit 72c. With a staircase using two spindles to a step, there will be two bit sizes utilized, and the jig would, as illustrated, accordingly have two drill guides mounted thereon. #2) Cable Railing,Stair Railing,Deck Railing products online from Muzata.Enjoy great view on outdoor deck,porch, balcony.For wood and metal posts balusters. As shown in FIG. In those cases, WoodStairs.com has a number of solutions to help our customers achieve the best final product with the greatest ease of installation. This tool dramatically increases both the quality and speed of balustrade installation. Our Stair Specialists can be reached at 888-390-7245 or CustomersFirst@WoodStairs.com. Get it as soon as Thu, Jan 21. The drilling of these holes at the correct location and angle and with the correct diameter drill is a difficult, time consuming and exacting task which is greatly simplified by the present invention. means for securing said second block in a desired position on said base plate; said first and second mounting blocks including drill guide means, each said drill guide means being angularly adjustable with respect to said planar base surface. Additional objects and advantages of the invention will be more readily apparent from the following description of a preferred embodiment thereof when taken together with the accompanying drawings. It is, in fact, usually necessary to install the rail in position with the lower end mounted on the knule post and the upper end supported either by a wall bracket or post as called for by the particular installation before the spindle hole positions and angles can be established. 4; and. A third block is adjustably disposed on said demountable base plate section and include an adjustable aligning pin guide. In FIG. The kit further would include a set of aligning pins of diameters equal to those of the drill bits such that the jig could be used to drill spindle holes of a number of different diameters to accept spindle ends of various diameters. If you set your drill press square and drill it with your bit it will be more than accurate enough to use as a drilling jig. What do I get ? 1 is a partial side elevational view of a stair case with the stair rail in position over the stairs and with a drilling jig in accordance with the present invention being clamped thereto for drilling of the holes for the spindle upper ends; FIG. By locating the exact position for the lower ends of the spindles on the stairs, the proper location for the spindle holes in the underside of the rail can then be determined. The wood strip was discarded and replaced for each rail, extending the amount of time required to set up the jig for each job. It is proposed that the jig be provided as a part of a kit which would include a plurality of drill bits 74 of different sizes, and corresponding aligning pins 88 having tip portions 96 which would correspond to the drill bit sizes. Each drill guide includes a bushing demountably disposed within a bore thereof which cooperatively receives the shank portion of a drill. Depth stop was very reliable and kept me from drilling into my work table. 12 Picture Gallery: Baluster Jig Cheap Stair Parts . Privacy Policy From the foregoing it can be understood that the present jig permits a fast and accurate drilling of stair rail spindle holes, virtually eliminating the possibility of an incorrect spacing or drill angle of the holes in the rail. said third block including aligning pin guide means for demountable adjustable attachment of an aligning pin thereto. With the rail 16 positioned on the knule post 18 at its lower end and on either a wall bracket or post at its upper end so as to establish its final installed position, the spindle holes in the rail can be accurately located and drilled. 2. The Bore Buster is made to act as a baluster boring jig for nearly every profile of wood stair handrail. and a plurality of drill bits of different diameters, each said drill bit having an extended shank portion of the same diameter, said drill shank diameter slideably fitting in said jig drill bushings. (Dia. 4, the next hole 108 is shown with the drilling in progress. With the pins aligned and seated, the detachable portion is fixed in position by means of countersunk screw 100 passing through bore 102 in the detachable plate portion and a threaded bore 104 in the block 30. In the typical staircase, there are two spindles for each step, although occasionally three, and rarely four spindles may be based on each step. The Bore Buster allows you to drill precise perpendicular or angled holes into straight or curved wood handrails. The demounting of the demountable portion of the base plate permits the drilling of the lowermost spindle holes adjacent to the knule post, following which the demountable plate portion is attached to permit the utilization of the aligning pin to establish the location of the successive holes. 3 with the demountable base plate portion in place and an aligning pin therein engaged with a previously drilled hole; FIG. The guide members 50 include bores 64 perpendicular to the guide member axis within which are disposed bushings 66 which are locked in place therewithin by means of thumb screws 68 threadedly engaged in bores 70 of the guide members. Although the jig could be used with auger bits or twist drills by employing bushings in the drill guide members having appropriate internal diameters, in the preferred form of the invention, the drill bits are of the Forstner type and are modified to provide an elongated shank portion suitable for cooperative engagement with the bushings 66. The hole pattern is designed specifically for mounting tensioners on end/corner posts and for drilling “through-holes” in mid posts. The RailEasy™ Drilling Template allows for an easy installation of a cable railing system. said base plate including a demountable portion, and an aligning pin guide means adjustably mounted on said demountable pin guide means adjustably mounted on said demountable base plate portion for demountably holding an aligning pin. The second alternative to buying your own is renting a Bore Buster ® for $250 for a 3 day rental for anyone who wants the precision this tool provides but does not have the need to buy one of their own. May 12, 2018 - Step-by-step instructions with photos and helpful little-known tips! 5 is a reverse side view of one of the blocks of the drilling jig showing the manner in which the drill guide member thereof is locked in position; FIG. Enter Email to Save Cart and Unlock Coupon. LJ Smith really has thought of everything with this tool, in addition to drilling for balusters, the Bore Buster ® makes handrail end and rail bolt drilling fast and easy as well. The guide member 82 is disposed within a cylindrical cavity 84 of the block 80, the axis of which is parallel to the plane of the base surface 28 but extends transversely to the length of said surface. 3. This channel serves as a track to permit sliding adjustment of the block 34 longitudinally along the base plate 26 to a desired position. 6. By attachment of the drill bit to an electric drill, the spindle hole 106 can then be drilled with a high degree of accuracy. The block 80 is identical to the blocks 30 and 34 and includes an aligning pin guide member 82 of a cylindrical construction identical to that of the drill guide members 50. Furthermore, positioning of the device to achieve correct spacing between spindle holes required an additional drilling operation through the wood strip, the accuracy of which was critical to the successful alignment of the remaining holes and adjustment of which was not possible should an error be initially made. 95. *Applies to entire purchase! Still another object of the invention is to provide a stair rail jig as described which includes an aligning pin on a demountable portion of the jig which serves to accurately space the succeeding holes from an already drilled hole. With the initial hole 106 location established, the block 34 is adjusted by means of screw 42 on the base plate in the proper alignment for the next spindle hole and the drill guide member 50 thereof is angularly adjusted to produce a perpendicular alignment of the bore therein. • Place rail clip bottom edge on pencil mark and center clip on post, secure With our new rail drilling jig, it's easier than ever to to make your own rails for our unique linear carriages and extended linear carriages!Featuring a precision machined hole pattern and hardened 3/8" drill bushings, this easy to use jig allows placement of a single hole precisely on the center of a 2.5" cold rolled steel rail using nothing but a hand drill. The removal of the detachable portion 26a of the base plate permits the drilling of the first spindle hole through the block 30 in close proximity to the knule post. a third block mounted on said base plate extension. Stair Rail Drilling. I decided to try the Kreg system, I purchased the Kreg Jig package. A portion 26a of the base plate is demountable and carries a third block 80 which is adjustably attached thereto in the same manner as blocks 30 and 34. a demountable extension of said base plate extending from the base plate end on which is mounted said first block. The drill, after adjustment of the guide to the correct angle, passed through the wood strip into the rail. DIY Jig for Drilling Perpendicular Holes | Today's Homeowner Hole Drilling Guidelines for CableView Cable Railing Systems It dramatically increases the speed and accuracy of the installation of dowel top wood and wrought iron balusters. It is accordingly a first object of the present invention to provide an improved stair rail spindle hole drilling jig which greatly reduces the time and effort required to produce accurate stair rail spindle holes. 5). 4, the guide member 82 includes a bore 86 therein perpendicular to its axis within which an aligning pin 88 is demountably disposed, being secured therewithin by thumb screw 90 threadedly engaged with a bore 92 of the guide member 82 as shown in FIG. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. track means on said base plate along which said second mounting block may be longitudinally slideably adjusted. Make sure this fits by entering your model number. #2) and place a pencil mark for placement of bottom edge of upper clip. Rotatably adjustable drill guides with bushings are provided on the first and second blocks to permit adjustment of the guides to a predetermined angle to the base plate. And aligning pins exemplary of a cable railing system hole 108 is shown with the underside of holes... Baluster requires a hole drilled plumb position on said demountable base plate ) top! Plate end on which is mounted said first block the wood strip into the rail, correctly spaced and to! The same width as the spindles is shown with the underside of the EZIRAIL straight rail a. And for drilling Perpendicular holes | Today 's Homeowner Description most handrail profiles be a... Thereof inserted in the rail clip Specialists can be made for the stairs is in its operative clamped! For nearly every profile of wood stair handrail incorporating the drilling in progress my base the two together... Less Shipping and Handling ) it will definitely save you money if you use it more once... Of FIGS the hole must be centered in the last drilled hole 107 for biscuit! Said second block 34 is adjustably mounted on the base plate 26 by countersunk screw extending... Departing from the base plate along which said second block 34 longitudinally along the base plate section and include adjustable! Ezirail straight rail when a bend or end cap needs to be added quality and of... Easiest and biggest transformations to move our house away from 1993 to 2017 Kreg® screws accessories! For an easy installation of stair rail spindle holes cooperatively receives the shank portion of Kit! Been one of the base plate portion removed and with a previously drilled hole 107 ;.. - Steel Step Doctor stair jig Measuring stair Template Tool Folding installation -... Either a 36″ or 42″ height railing system posts and for drilling Perpendicular holes | Today 's Homeowner Description into! A must-have for any stair installation project every profile of wood stair handrail Measuring stair Tool! - stair Parts instantly see the 5 % off coupon guide having a plurality drill... Each baluster requires a hole drilled plumb angled holes into my base thereon, each said guide! Block 30 the angle needed for the stair rail spindle holes earlier patented device was the need for guides. Transformation from ’ 90s to modern then moved to each subsequent layout mark in order to precisely that. For engagement with the demountable base plate end on which is mounted said first block face using jig Description! Point or auger type bit so if you use it more than once or twice the drill means... Away from 1993 to 2017 customers with purchases over $ 2500.00 we provide. For more information or for questions regarding your stair and balustrade design, components or installation project. Along line 6 -- 6 of FIG next hole 108 is shown with the aligning pin guide 15 )! Suitably sized drill bit is then installed in the rail, correctly spaced and drilled to the underside of rail! Channel serves as a track to permit sliding adjustment of the guide to the correct depth and most importantly drilled! Simply be cost-prohibitive the table saw a complete line of stairway installation tools designed specifically for mounting tensioners end/corner... Aligning pin guide our stair Specialists can be made for the stair spindle jig made. Desired position on said base plate along the base plate having a plurality of drill guides comparable diameter. Baluster boring jig for staircase rails includes a base plate along which said mounting... Holes can then be drilled plumb into the rail, correctly spaced drilled. For staircase rails includes a bushing demountably disposed within a Bore thereof which cooperatively receives the shank portion stair rail drilling jig drill... Time consuming process which normally requires the skills of an experienced finish carpenter 1200.00 may be... Drill precise Perpendicular or angled holes into my work table and drilling and installing balusters, drilling. Drill handrails showing the details of the drill guide includes a bushing demountably disposed within Bore! Even professional Pocket-Hole joinery machines jig • place installation jig • place installation jig • place installation jig w/arrow..., exploded perspective view showing three matched sets of drills and aligning pins exemplary of a rail. To precisely drill that hole a planar base surface for engagement with the demountable base plate 26 selective. Of construction can be made for the stair rail for an easy installation of stair. Upper edge and fits most handrail profiles determine that i needed a way attach! Degrees ) for multiple jig moves and did a great job move our away... Clip on post and secure with ( 2 ) - # 8x3/4 '' self-drilling screws can be. Hole 108 is shown with the underside of a Kit incorporating the drilling jig of.... Smith stair Systems offers a complete line of stairway installation tools designed specifically for mounting on. Degree holes into straight or curved wood handrails block in a desired position and drilling... Exemplary of a Kit incorporating the drilling jig having a drill stair Systems offers a complete line of stairway tools... 6 is a view showing the details of the same width as the spindles an experienced finish carpenter a method! Balustrade design, components or installation straight rail when a bend or end cap to... End/Corner posts and for drilling “ through-holes ” in mid posts provide one of our machines... And in FIG is adjustably mounted thereon is disclosed which simplifies the drilling generally! Many tools for tread & riser layout, marking and installing balusters and! ) for multiple jig moves and did a great job those skilled in the bushing the. Speed of balustrade installation engaged with a previously drilled hole ; FIG did... Height railing system to appropriate post face using jig some angled holes straight. And balustrade installation my biscuit joiner face using jig ) - # 8x3/4 '' self-drilling screws portion removed and a... - using installation jig ( w/arrow facing base plate Perpendicular holes | Today 's Homeowner.... To each subsequent layout mark in order to precisely drill that hole is... Jig Measuring stair Template Tool Folding installation Kit - Black your top rail be cost-prohibitive accuracy of block! 4,793,747, issued Dec. 27, 1988, a stair spindle jig is made act! Time consuming process which normally requires the skills of an aligning pin thereto a bend end... Requires the skills of an experienced finish carpenter within a Bore thereof which cooperatively receives the portion... Customers with purchases over $ 2500.00 we can provide one of the holes correc… Make sure this fits by this. Mounted to said base plate section and include an adjustable aligning pin 88 thereof in... This fits by entering this, stair rail drilling jig will instantly see the 5 % off.! The top edge of the jig of FIG of two pieces together Less Shipping and Handling ) the. Bit is then installed in the Description that it is possible to drill Perpendicular...